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Prototyping material: sand

Using special granular aggregates processed by 3D printing machines, it is possible to create modular components called cores and molds (anime and motte), typically used in foundry processes to produce prototypes of metal castings. The use of 3D-printed cores (digital cores) is an advanced and extremely rapid solution for obtaining metal alloy castings with highly complex shapes. Prototyping cores can be used directly by foundries or combined with 3D-printed molds to create actual expendable molds, useful for producing small series of metal castings. Prototypes offers an integrated service that combines sand 3D printing and foundry processes to directly produce metal parts through its proprietary Quick Sand Casting process.

Characteristics of 3D printed sands

  • Material: natural silica sand or Cerabeads (synthetic material)

  • Technology: resin-bonded plotting 3D printing

  • Layer thickness: 280 micron

  • Particle size: extremely regular (high permeability)

  • Typical applications: casting cores, patterns for Quick Sand Casting, complex geometries for molten metal forming

  • Flexibility: fast and accurate implementation from CAD files

3D Printing and Quick Sand Casting with silica sand

The 3D printing process employs a fine sand powder bound by resin, which is processed layer by layer until complex geometries are formed directly from the 3D file provided by the customer. The result is a figure defined as 2.5D, in which the accuracy in X and Y is full, while the Z is generated from a finite number of layers (fixed thickness), with a resolution that still does not allow for infinitesimal vertical growth.

For more specific requirements-such as in hydraulics or hydraulics-core cores can be subjected to surface treatments with technical coatings (zirconium, graphite, aluminosilicate) that improve casting quality.

Appliances
  • Grids
  • Caps
  • Knobs
  • Burners
  • Wok Supports
  • Tanks
  • Distributors
  • Shut-off valves
  • Control valves
  • Pump body
  • Motor lantern
  • Nozzles
  • Valves
  • Shredders
  • Open Impellers
  • Closed Impellers
  • Single-channel Impellers
  • Diffusers
  • Circulators
  • Supports
  • Motor shields
  • Inverter boxes
  • Casings
  • Finned masses
  • Street lamps
  • Racing components
  • Aluminum frames
  • Engine cylinders
  • Cylinder heads
  • Brake calipers
  • Clutch cases
  • Engine cases
  • Gearboxes
  • Frame elements
  • Forks
Case study

Discover how we transform ideas into functional industrial components through prototyping.